Sand Casting / Foundry Manufacturing Process & Tool Design

Duration: 45-60 Days

Build a Strong Foundation in Sand Casting & Foundry Manufacturing Process

• Sand Casting Fundamentals
• Pattern & Core Design
• Mould & Tool Design
• Foundry Manufacturing Process
• Casting Inspection & Quality Control

Key Learning Areas

Basics of Foundry
/ Sand casting

  • Foundry Engineering Fundamentals
  • Sand Casting Process
  • Pattern Design
  • Core Making
  • Mould Preparation
  • Gating & Riser System
  • Metal Melting & Pouring
  • Solidification & Fettling
  • Casting Defects & Quality Inspection

Steps before design

  • Undercut Identification
  • Parting Line Design
  • 3D Model vs. Drawing Comparison
  • Wall Thickness Analysis
  • Casting Tolerance Standards
  • Draft Angle Fundamentals
  • Casting Design Guidelines
  • Dimensional Accuracy & Inspection

Understanding Design
Process

  • Foundry Design Process
  • Foundry Departments & Functions
  • Design Engineer Roles & Responsibilities
  • RFQ Management
  • Casting Design Workflow
  • Model Redefinition for Foundry Process
  • Foundry Design Terminology
  • Design Documentation & Standards

Tool Design
& Casting Inspection

  • Tool Design Process
  • Tool Manufacturing Techniques
  • Tool Assembly & Validation
  • Pattern Trial & Optimization
  • Tooling Inspection Methods
  • Casting Defect Analysis
  • 3D Scanning & Dimensional Inspection
  • Quality Inspection & Report Interpretation

Measurement
& Quality Control

  • Precision Measuring Tools
  • Vernier & Micrometer Measurement
  • Height Gauge Inspection
  • Surface Finish Evaluation
  • Go/No-Go Gauge Inspection
  • Limits, Fits & Tolerances
  • Machine Calibration & Inspection
  • Advanced Electronic Measuring Instruments

Additional and
Soft Skills

  • Understanding Organization structure and its functions
  • Basic of MS office
  • Resume Building
  • Interview preparation

CAD TRAINING

BENEFITS FROM THIS COURSE

Your Resume will be on top (Guaranteed)

Better fundamental understanding

Knowledge of Product manufacturing

Very High Demand & Job Security

Excellent Salary (Even as a Fresher)

Can apply directly to the below-listed companies

Career Opportunities

Product Design Engineering

Tool Design

New Product Development

Project Management

Marketing

Resident Communication Engineer
(Domestic and International)

Companies you can approach

OEM Companies

•Sonalika Tractors
•Escorts Kubota Ltd
•Mahindra Tractors
•Hero Motors (2W)
• Honda 2W & 4W Motors
• TVS Motors (2W)
• Bajaj Motors (2W)

• Maruti Suzuki India Limited (4W)
• Tata Motors (PSBU, Commercials)
• JBM
.... Many more

Top Recruiters in Foundry & Tool Design

• Rockman Industries (Hero group)
• Endurance Technologies
• Alicon Castalloy
• Sundaram Clayton (TVS)
• Nelcast
• Sandhar Technologies

• GF Linamar
• Nemak (Ford, BMW supplier)
• Magna Closures
• Ahresty India
• Varroc Engineering
• Sansera Engineering
• Godrej & Boyce (Tool Room)
.... Many more

BENEFITS FROM THIS COURSE

EASY INTERVIEW CRACKING

Crack interviews with confidence as a fresher.

INDUSTRY-READY SKILLS

Gain skills comparable to an engineer with up to 2 years of practical experience.

MANUFACTURING KNOWLEDGE

Understand the complete manufacturing process of product development.

GATEWAY TO TOOL ROOM

Build a strong foundation for careers in Tool Design and Tool Room Engineering.

START YOUR Sand Casting / Foundry Manufacturing & Tool Design JOURNEY TODAY!

Learn - Practice - Get Placed